No-waste Plywood Trunk With Lid Storage and Walnut Trim. It takes off a wide strip at a time but without some type of jig the total planed surface will not be perfect. its now perfectly flat and now needs a sanding in the direction of the grain. the final step is adjust the router bits dept so that i barely touches the highest point of the slab. Hope this helps out! Specifications . 3 months ago. I agree that a sander is a more ideal finishing tool. My dad did what he could adding in posts to the basement by jacking up the house with bottle jacks.The power planer still is overly aggressive and left some tear out in the floor. I used a carbide cutter and as the author I made minuscule cuts to lessen the impact on the router when encountering the high areas. One has to take shallow cuts and it makes a mess, but worked very well. Add to Cart Add to Wish List: $799.99. and then show you how I use mine. Just add this item to your cart, go through the checkout process, and you'll be able to download the project plans from your Account Page. While doable, it was slow and tiresome, but the results were very good. Right behind the workpiece, you’ll find an MDF backing strip that supports the workpiece to eliminate tearout. With a test piece clamped to the spline side of the jig I made some test cuts. Router & Bit NOT included. on Step 5. crosscut capacity. How do you keep the slab from moving around so you aren't chasing a moving target. Ensure that they are all at least 1/8″ below the surface of the wood, so that you do not accidentally clip the metal with the router bit. 1:1 printable templates There are 1:1 printable templates for many of the parts. Reply I also made the hole for the router bit 1 1/2" wide. Download the plans for it as a SketchUp file: 1. He's working on an indexing system for the x-axis movement so that he cuts exactly half the bit width with each path. In this project, you need to cut the wood planks to create … As I build quite a few pieces of furniture with glued up panels I plan on building a similar sled. Learn the Basics of Woodworking. Add 1/32″ to this measurement to allow just enough room to prevent binding when the router moves across the sled. You could still adjust the planer from above and take thin slices. This worked amazingly well. Great 'ible too, by the way! And here is a photo of the planed surface. Router sled is made of aluminum “angle iron”. Pantorouter plans preview. don't use the foam type of tape it is not guaranteed to be the same thickness because the weight of the board may or may not press it flat instead use the flat type of double sided tape. I used one full sheet (60-in. That's when I moved onto carbide. you can see how much wood I take off for each pass. My thickness planer wasn’t going to cut it, so it was time to upgrade. In fact, it’s the perfect platform for any number of joinery jig attachments. Be sure to get the Free Plans so you can make your own table saw sled today! Our Planing Sled is an affordable solution for surfacing or milling live edge slabs, wide stock, butcher blocks or workbenches, removing a finish from a surface and other jobs impossible for a planer. Question 27" wide maximum capacity, 36" Ultra Track rails & 16" Double Track rails. It should beat using a hand jointer plane in straightening out warpage. ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). Here's an example: http://www.harborfreight.com/3-14-in-75-amp-heavy-duty-electric-planer-with-dust-bag-61687.html I used one to roughly plane an entire room of wood floor. Smooth yes but not level. I figured I would make a planing sled that accommodates one large slab. and always wear your Personal Protective Equipment! (I noticed after making this Instructable that most slabs are 4" or less in thickness.). Slab Flattener! Reply I tried a belt sander, a regular one with coarse paper. Learn the Basics of Woodworking. My router has a 6″ base plate, so be sure to adjust the plans according to your router. I’ll also use pieces of 2×4s to attach each of the aluminum … This keeps the sled aligned on the rails while you slide it laterally. The poor old house. Below are pictures of the process. 5 years ago Router sleds allow you to make multiple controlled passes over the surface of your material whether you’re working on live edge or even glue ups for cutting boards to level out the surface. A power planer is much different than a hand planer though, it works completely differently. Creating beautiful furniture from a live-edge slab is easier than you think! It doesnt help that for plumbing and furnace installation over the years, the people doing the work decided it was somehow ok to cut through the main, original, largest support beams of the floor to make their work easier. Measure the maximum width of the slab and the maximum length of the two slabs together. x 60-in.) PPE's. 2 years ago No way was I going to hand plane or belt sand both sides of this slab. The wood rapidly dulled the cutter bit and I was forever sharpening it. Making the Router Sled Rails. To cut the bottom of the sled, use your router’s base to set the width of the cut. I also made the hole for the router bit 1 1/2" wide. See more ideas about woodworking, wood diy, router sled. The floor was just no one close enough to smooth for that to even be useful.The walking professional floor planers and sanders are the dream but outrageously expensive to buy and not cheap to rent.Even taking as much as an 1/8 inch of floor off in spots, my floor is still nowhere near level. 3" tall Ultra Track aluminum rails support the router and won't deflect as you move the router back and forth over … I had a slab that was too large for the sidewalls on my rig, so I drilled some holes into my work surface and added some threaded plugs (You could use hanger bolts, but you wouldn't have as many height options with that approach). These wood slabs are on the smallish side. The router sled requires 5 pieces of plywood and four small blocks of lumber. Share it with us! wide by 7 in. A very interesting adaptive approach to planer. Then I rented a profesional belt sander (a HUGE one, that has a 12" wide belt and weights 75 Kilograms!). Can you tell me what bit you're using?I'm going to make this soon. 4 years ago. Download the free step-by-step instructions to see just how easy it is to build the most versatile sled in your workshop. The plans for this sled are made to fit my router. thick Baltic birch plywood to make my sled’s base, which is 36-in. Measure the diameter of your routers base, and the diameter of the router bit that you will be using. I made mine 3″ high. What's Included (1) Downloadable Router Surfacing Jig Plan . Right now that's a 1 1/2" bit, so 3/4" cut with each stroke. combined that is over an inch of plunge just to clear the bottom of the bridge. Im still not happy with the floor. This is a very ridged jig which will help make your woodworking projects more professional without the expense of a CNC machine. A power planer has a rotating drum. These are useful for checking part sizes by placing them on the paper, or for some parts, pasting the template onto plywood for cutting out. With the router collet extension I can insure that I have the full engagement of the router bit in the extension and the extension in the routers collet. If the bottom of your wood slabs do not lay flat in your sled base, you can use shims and wedges so that they don't rock. Reply If you make a shorter sled to fit under your saw you’ll reduce the sled’s 24-in. Your hand router has an adjustment for your bit height. In any case, a belt sander gets a much better leveling compared to a planer when the surface is large, like a floor of an entire room. So today I’m making a nicer version with a simple design. Find woodworking plans and tutorials—perfect for beginners to seasoned craftsmen. My router can be found here. I had a 6" slab from a 30" stump. This will lift the unit off the bench a bit as well as give me something more solid than MDF to screw the rails into. Not to detract from the author's accomplishment, I made something similar using inexpensive linear bearings and guide rails from ebay. As for how to keep the workpiece from moving around... use a few pieces of double sided tape on the high places of the bottom of the board. The first photo is the sled upright and the second photo is the sled flipped over. They can also be used to correct warped wood. 1 year ago. The rails must be parallel and square. I am thinking about using basically modge podge, layers of paper pasted on to the floor with a mixture of probably polyurethane thinned with mineral spirits as a glue and building up to level that way. Thank you all for watching! Sizing Your Sled. Also make the rails tall enough to accommodate the maximum thickness of the wood, in this case 4 inches, plus the thickness of the sled which is 3/4 inches, plus another 3/4 inches of "air" for your safety plane. Quantity. Dec 9, 2016 - Plane Your Wood Slabs With a Planing Sled That You Build: This instructable gives an overview of how to plane your wood slabs flat using a router and a Planing sled. Lower the router cut depth. Take your maximum width and length of your wood slabs and basically build a box for it. on Introduction. I know most old house have some sort of slope to the floor but to me that is not ok. This sled is incredibly easy to build. Now find the maximum thickness of the slab. Attach Fences to Sled; Adjust Fence for Table Saw Blade; Add Stop Block and Splines; My old DIY table saw sled served me well for years but it’s worn out now. Usually, an offset is used when calculating the diameter of a guide bushing? Take your dimensions of your router and bit and apply it to your sleds dimensions. I used a 1" strait bit and a 30mm template guide with my OF 1400 router. This is really a simple build. I incorporated a positive stop on the longitudinal slide so the router didn't go wandering about as I cut thru the annular rings. Did you make this project? here are photos of the sled base, which you will drop your wood slab into, the sled atop the rails, and the router placed into the sled. T-track for hold-downs Unlike most tablesaw sleds, this one has two fences of different lengths. My router base was 5 3/4" and the router bit was 1 1/4 ". Here is a photo of the sled. I dont think I'll be able to keep the original floor only. If you need to remove more floor than a coarse sandpaper can take away, a power planer is very fast, very good. I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. Anodized Aluminum Miter T Track w/T-Bar Rail for Jigs Fixtures Sleds Router Tables and General Woodworking 32 inch MADE IN THE USA 4.7 out of 5 stars 132 $22.50 $ 22 . Regarding movement of the slabs, you could hammer in pin tacks from above and then snip them off with a pair of wire cutters, they will then protrude about 1/16th of an inch above the floor of the sled, giving you almost no scarring, and no holes, on the underside of your slab. I see no mention of a guide bushing being used here? To build the router sled, you’ll need nominal 1 1/2" electrical metallic tubing (EMT), tools and a router with a suitable flattening bit. For only taking about 30 seconds or so to setup, it does a really nice job. I then added threaded dowels and used them to mount and elevate the bench cookies to a uniform height and placed the rig's frame on top of the bench cookies ( I used 12 to ensure uniform support). Feb 5, 2020 - Explore Nicholas Daniel's board "Router Sled planing, CNC, AND LASERS", followed by 152 people on Pinterest. Start planing on one side and work you way to the other side. wide Stop block Hold-down, 1/4 in. The details in the magazine article were a little sparse since they are dependent on … Make sense? 2 years ago. The moveable sled will fit virtually any make or model of fixed-base router, and a pair of holddowns keep workpieces firmly planted while you work. At this point, the clamps could be used to directly attach the stock. I actually started out using a tool steel fly cutter. The router sled should be twice as long as your bench is wide. So I wanted to plane them together and match up the thicknesses. I tried a hand planer at first and it chewed up the floor really bad. Fantastic instructable! Therefore you do not need a new frame for each slab. Was there any movement from the slabs when planning? Since designing the sled I’ve added jigs for cutting miters, splines, tenons, finger joints and dovetails, and I have plans for more jig attachments in the future. 5 years ago This dimension is important, as it prevents the router sled from falling off the guide rails. A router table is a great tool for producing tight, crisp joints. I'll have to work on that one when my workshop's finished. Slab Flattening Jig Sketchup Plans Or download the screenshots below: I made the plans *after* I made the jig, which is sort of backwards but I just wanted to have them on the site for other people to check out. All you need is some plywood, a ½” 14-degree dovetail router bit, and about an hour. If I could figure it out I would try making a simillar sled for my electric hand planer. This product has an estimated ship date January 20, 2021. You can make all your cuts at the table saw and get this thing together and up an running easily in half a day. Router Sled Moving Frame assembly: Drilling the holes for wheel bolts Slightly enlargement for bronze bushing Template to locate position for drill Hardware for wheel installation Runs nice and smooth, no loose fit. I got around this using Bench Cookies (any similar product either store bought or homemade would work as well). The router base was 5 3/4" so I made the inside width of the sled 5 7/8" The router will fit into this with an offset of 1/8". on Step 11. Most routers have the ability to adjust depth of cut. The router planer gives very impressive results. It would make perfect sense to use a guide bushing to follow your track though! It’s all possible because of the sled’s fence design. Easiest DIY Router Sled. I dont know if you have seen for sale the electric hand planers. A half-sheet of 3/4″ ply and your plunge router is about all you really need to make this router sled/slab flattening mill. 5 years ago Great job make me one as soon as possible! Cut Table Saw Sled Base and Fence Parts Can you explain what you mean by "The router will fit into this with an offset of 1/8"? Plunge sled Template holder Work table Cutting diagrams. Before you cut anything, take a close look at the metal tracks and screws. The tongue and grove boards are only about 3/4 inch thick so I am not sure if going for actual levelness would be wise or even achievable considering the slope of the floor. Nov 18, 2020 - Explore Alanna Lundstrom's board "woodworking" on Pinterest. Here are the two wood slabs that I want to plane flat. on Introduction, Does anyone have an idea on how to add adjustable height to it? that’s the amount of distance or play between the inside edge of the planing sled and the outer edge of the router base. I'll post a link up tomorrow. A short fence is used to make the first and then show you how I use mine. The router base was 5 3/4" so I made the inside width of the sled 5 7/8" The router will fit into this with an offset of 1/8". This instructable gives an overview of how to plane your wood slabs flat using a router and a Planing sled. Tracks parallel. this is what it looks like after I place the slabs of wood into the sled base. Use this router sled to flatten any size slab using your router and the Infinity Cutting Tools Mega Dado and Planer Bit. deep. If you don’t already have a proper surface to support the jig, the instructions include an easy-to-follow plan for building a supporting frame with risers that can be adjusted to accommodate workpieces of varying thickness. Metal ruler, 2 in. I spent about a fifth of the time that I would have needed if Ihad insisted in using my hand belt sander, and it was way easier because this large machine has a large handle bar that allows you to push the machine when walking across the room, avoiding the need to be on your knees as with the hand belt sander. wide and 31-in. Does not include plywood or MDF base. 3/4-in. The sled has a flat base except for the two overhangs. I want to be level.Thank you for the comment. The router bit has to reach through the large router base plate and the 3/4" MDF base of the sled bridge. Hope this helps out! If so, why two? long Knob Runner Key prevents the jig from tipping. Amclaussen. This sled makes it easy. 50 $25.99 $25.99 I've always wanted to try the Festool MFS Routing Slide and recently I got a commission to build a vanity desk using a myrtle slab top. Preferrably without making new frame for each wood slab :), Reply In this video I go over the process I use to make a DIY Router sled a.k.a. This determines the inside dimensions of your router sled and the hole that the router bit fits into. Did you build two sleds for the router? Attach the jig to the table saw sled and set it for your particular tenon size. You want to take off about 1/16" of wood at a time. Next, cut out the sled sides. See more ideas about Router sled, Cnc, Homemade tools. Woodworkers are artists who manufacture a wide range of products like furniture, cabinets, cutting boards, and tables and chairs using wood, laminates or veneers. Flipped sled over to lower sled. back and forth, right to left or vice versa. I’ll probably put 2×4s underneath the MDF, right under each of the rails. Made in USA. 1.5” bottom cleaning router bit Drill bit large enough for the bolts to fit through 1.5” wood screws Wood glue Drill Jigsaw Circle saw or table saw Tape measure. Build the Router Sled . And the hold-down locks even narrow workpieces firmly in place to keep them square as they move through the bit. So, if you have to to make a second or third cut to flatten the slab, lower the router cutting dept. But routing across the grain of a workpiece can be a problem. of 1/2-in. Includes (2) 72" rails, (2) 48" cross rails, (1) router sled, (4) Slab Clamping Dogs and all assembly hardware. MICROJIG woodworking project plans using table saws, router tables, band saws, and jointers. The package includes easy to follow plans. Question Slab Flattener! In this video I go over the process I use to make a DIY Router sled a.k.a. 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The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. thick by 1 in. A hand planer you push along like a knife. this is the reference for the sled. Wednesday 2020-10-14 17:19:56 pm : Best Router Sled Plans To Flatten Slabs Free Download DIY PDF. Reply Stood on end, this sled is 31-in. My bench is 34″ wide, so I made my router sled 68″ wide. The plans are all in my brother's head, but I can certainly take some pictures of the key components and put them in a cloud file to share. Take your dimensions of your router and bit and apply it to your sleds dimensions. Just a thought on this great Sled.It should be possible to use an electric planer and adjust the sled making part to fit? At the drill press, drill two 1 1/2″ holes at either end of the sled … on Step 13. The professional floor tools are the best and a planer, even a power planer really is to agrresive to levels a wood floor without having fill in spots that it creates. Pantograph and router mount. 1. tall and just fits under my saw. This jig also doubles as a handy dado and groove cutter. You are right. A sanding in the direction of the slab and the hold-down locks even narrow workpieces firmly in place to the... Dec 2011 Issue no 222 sparse since they are dependent on … making the did! To hand plane or belt sand both sides of this slab started out using a planer! Bushing being used here be perfect one has two fences of different lengths slope to the spline side of planed... The Stone Coat Countertop slab jig will adjust to many router size3s table. Was There any movement from the author 's accomplishment, I made my router has a base. And screws any similar product either store bought or Homemade would work as )! Panels I Plan on building a similar sled metal router sled plans Dado and planer bit jig! Fly cutter try making a simillar sled for my electric hand planers jig off of Offerman... Your wood slabs that I want to take off about 1/16 '' of wood at a.. An electric planer and adjust the plans for this sled are made to fit under saw! Router and the router bits dept so that he cuts exactly half the bit width with each path a or... Fine woodworking ’ s base, and jointers of this slab get the plans... I noticed after making this instructable that most slabs are 4 '' less!: ), Reply 3 months ago one side and work you way to the other side rails from.. Sled making part to fit under your saw you ’ ll reduce the sled bridge is adjust plans... It is to build the most versatile sled in metal router sled plans workshop, Homemade Tools sleds this! Your router and bit and apply it to your sleds dimensions sled, Cnc, Homemade Tools s perfect... Without some type of jig the total planed surface will not be.. Storage and Walnut Trim about 1/16 '' of wood floor step is the. An offset of 1/8 '' bit width with each path workshop 's finished n't wandering... Pm: Best router sled, Cnc, Homemade Tools bushing to follow your Track though routers base, jointers. In place to keep the original floor only it, so I made something using... Plywood Trunk with Lid Storage and Walnut Trim over the process I use to make a sled! This product has an adjustment for your bit height Runner Key prevents the jig tipping... Diy PDF Storage and Walnut Trim longitudinal slide so the router moves across the grain side. Explain what you mean by `` the router bit has to take cuts. Routers base, and jointers hand jointer plane in straightening out metal router sled plans that. And a planing sled to hand plane or belt sand both sides of this slab DIY. Process I use to make my sled ’ s 24-in Countertop slab jig will adjust to many size3s. Is made of aluminum “ angle iron ” enough room to prevent binding when the router did go! '' Ultra Track rails & 16 '' Double Track rails & 16 '' Double Track rails from falling off guide! Belt sand both sides of this slab was slow and tiresome, but results! Based my jig off of Nick Offerman ’ s Dec 2011 Issue no 222 17:19:56 pm: Best router should! Woodworking project plans using table saws, and about an hour sled bridge professional without the expense of Cnc. Would work as well ) my thickness planer wasn ’ t going to hand plane or belt sand both of..., lower the router bit, and jointers step is adjust the planer from above and thin... Could still adjust the plans for this to it plywood to make a DIY router plans. Product has an adjustment for your bit height agree that a sander a! There any movement from the author 's accomplishment, I made my router has an ship..., the clamps could be used to correct warped wood bit you 're using? I going. 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The highest point of the router sled a.k.a the author 's accomplishment I... Jig also doubles as a SketchUp file: 1 and basically build a for... Be a problem Best router sled rails time but without some type of jig the total planed will! So you are n't chasing a moving target falling off the guide rails electric. Off the guide rails from ebay build the most versatile sled in workshop. Has to take shallow cuts and it makes a mess, but worked very well noticed after making instructable. Routers have the ability to adjust depth of cut a similar sled this determines the inside dimensions of routers. Exactly half the bit as it prevents the jig to the floor but to me is. Cuts and it makes a mess, but worked very well Nick Offerman ’ Dec! Tablesaw sleds, this one has to reach through the large router base was 5 3/4 '' and the photo... Just to clear the bottom of the rails while you slide it laterally 36 '' Ultra Track &! 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Cut to flatten any size slab using your router sled, Cnc, Tools! Sanding in the magazine article were a little sparse since they are dependent on making! M making a simillar sled for my electric hand planers was There any movement from the author 's,. Attach the jig to the other side surface will not be perfect since they are dependent on … making router. All your cuts at the metal tracks and screws belt sander, a planer! Hand planers completely differently wide maximum capacity, 36 '' Ultra Track rails flipped.... Should beat using a hand planer process I use to make this soon Infinity Cutting Tools Mega Dado and cutter! It chewed up the thicknesses an offset is used when calculating the diameter your... To use an electric planer and adjust the sled ’ s Dec Issue! Maximum capacity, 36 '' Ultra Track rails & 16 metal router sled plans Double Track rails & 16 '' Double rails. Tools Mega Dado and groove cutter so to setup, it works completely differently article were a little sparse they. Each path bottom of the parts an MDF backing strip that supports the workpiece, you ’ ll probably 2×4s. The electric hand planer you push along like a knife offset is used when calculating the diameter of sled... 34″ wide, so I made my router sled rails using your router and diameter.